CDP-CX350 Disc Guard



This weekend's task was to add a guard to the CDP-CX350 cd changer to keep the discs better contained when moving the unit around. Now, Sony obviously didn't intend for this component to be shuttled about as part of a mobile jukebox, but the application is just too tempting. (Clearly earlier engineers at Sony felt the same way since the older CDP-CX240 has a perfectly functional guard.) Both units are shown to the left with their covers removed.
Step one in this operation was to place a clear sheet of lexan over the open cd changer. Then the vital obstructions are traced (left). After tracing the vitals we pick out likely places to locate standoffs and mark those areas in blue. Step two is to cut out the pattern. This is a tedious process since this low temp plastic tended to liquify when cut using a scrolling saw and refuse after the blade had passed. Regardless, the task was accomplised (right).
Step three is a dry fit to make sure nothing interferes and all the parts still move freely inside the changer (left). It wouldn't do to jam up the works in an effort to improve the ability of this deck to fill a road warriors role. Special attention needed to be placed on the disc loading mechanism and the door (right) which is tucked out of sight in most of the photos but actually sticks quite far into the open deck space when open.
The last step was to drill holes through the bottom of the steel chassis and install long bolts as standoffs for the new guard. Despite the pictures all the discs were removed for this step (no big deal since the jukebox software can rebuild all the indexes for us in an automated way. There are five mounting points total, four long standoffs and one short screw which we added to the central cable bridge. The lexan is suspended less than a 1/16 of an inch above the discs and everything still moves just great. With this change complete both of the jukebox decks are now equally road worthy.




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